What is ratholing in silo and hoppers?
Silo and hopper ratholing is an issue which causes the compaction of materials on silo and hopper side walls, which results in a severely restricted material flow. Silos and hoppers are particularly prone to this issue if the materials they are storing are cohesive.
In this case, if the silo walls are not smooth or steep enough and an insufficient amount of friction is created for the cohesive materials to slide along the side walls, meaning particles will slide on themselves instead. As a result, the material in question will become cakey and build-up around the side walls, until it eventually becomes stagnant.
A rat hole is thus formed as the stagnant material forms an internal holding around the inner walls of the silo or hopper channel, resulting in material discharge only taking place in the flow channel directly above the outlet.
In comparison to “mass flow”, which occurs when all of the materials are in motion during discharge, Ratholing results in a “funnel flow” effect. This means that once the central core of materials are discharged, flow comes to a halt and the stagnant material remains stationary.